This guide deals with 3 ways of making a boot disk from macOS, the first one is the fastest and is done via the Terminal from a command in macOS called createinstallmedia, the other 2 are older ways are done with a mixture of finder using Disk Utility and command line.

Image via arstechnica.net Step 4: Drag your USB (or a Dual-Layer DVD) drive from the list on the left into the 'Destination' box and click 'Restore' (or just click the 'Burn' button in the upper left if you're using a Dual-Layer DVD) and in 10-30 minutes (depending on whether you're using USB 2.0 or 3.0) you'll have your backup disk ready to instal on as many Macs as you like.

The first way can support macOS Big Sur, macOS Catalina, macOS Mojave or macOS High Sierraand further back to SIerra, El Capitan, Yosemite and Mavericks.

UUByte DMG Editor is a handy tool for making bootable Mac USB. More importantly, it supports Windows OS and macOS at the same time. Wait for 10-15 minutes, a macOS installer USB is ready for repairing your Mac and leaving your personal data on Mac untouched. Follow these steps: Using a Mac with at least OS X 10.6.8 installed, access the Mac App Store and download the Mavericks (10.9) app installer. Insert the USB drive into the Mac and launch Disk. This is addressed in the TechRepublic article, 'How to create a bootable USB to install OS X Mavericks.' The second issue occurs when the recovery partition is not created during the installation. I replaced my old HDD with a new one. Also I created a bootable usb flash (8GB Toshiba) with Mavericks using DiskMaker X. I restared Mac and pressed Option key, but I see no option to boot from. I understand that I can't see my HDD at the moment because it has not been formatted yet, but I do not see also bootable usb drive.

Quickest Way

Download the macOS version you need but don’t install.

Attach your USB stick/drive.

Launch the Terminal from /Applications/Utilities and enter the command below and then your password when prompted, be sure to change the ‘Untitled‘ name in the below command to your external disk name:

Let it do its thing and there you have it, one bootable macOS drive.

This really is a super simple way – however if using the Terminal fills you with fear and dread, there are some GUI apps that can get the job done namely DiskMakerX and a new imaging tool that can clone a new disk very quickly – AutoDMG, although AutoDMG can not work with macOS Big Sur

Create A Bootable Usb On 10.7.5 For Mavericks Os

Alternative Ways of building a Bootable macOS Disk.

An alternative way to make a boot disk of macOS (but not macOS Big Sur), first of all, get the app or download via the App store, if downloaded it will file in the folder Applications.

Usb

The example below uses OSX Mavericks.

Control / Left click Options, Show in Finder to get to the app, don’t install at this stage.

Located in the Applications Folder

Finding the InstallESD.dmg

To find the actual InstallESD.dmg file, control/left click the ‘Install macOS’ app and choose show contents – then navigate to Shared Support folder.

Control/Right click to show contents

Navigate to Shared Support folder to see the InstallESD.dmg file

Create bootable usb mac mavericks

Mount InstallESD.dmg

Double click to mount the image.

Make Invisible Files Visible

We need to see the BaseSystem.dmg inside the InstallESD.dmg

Crank open Terminal and run:

This will show all invisible files have a look inside the mounted InstallESD.dmg

Mount an External Disk

Attach a USB/external drive – this guide uses the external drive name called BootDisk, you need to make sure the format is correct, it needs to be Mac OSX Extended Journaled – if it’s not you can format that in Disk Utility.

Launch Disk Utility

Launch Disk Utility as found in Applications/Utilities and go to the Restore tab.

Drag BaseSystem.dmg to the Source field and your external disk to the Destination and click Restore.

This will mount your new macOS external disk and name it OSX Base System – but we need to add the packages.

Fix the Packages

Couple of things to fix in the newly created boot disk, remove the Packagealias at System/Installation/ folder

Now from the previously mounted InstallESD.dmg copy over the Packages folder to the same location where we just removed the alias above.

Will take a while as it holds all the install packages.

Create A Bootable Usb On 10.7.5 For Mavericks Computer

Job done now you can boot from the OSX 10.9 disk.

Make the Visible back to Invisible

If you want all to return back to normal and hide the system files run a couple more commands in the Terminal

How to create the OSX 10.9 Mavericks Bootable Drive just via Terminal

Just for the crazy ones……after Mavericks is downloaded….and again this assumes you external disk is named BootDisk

Mount the InstallESD.dmg buried deep in the app

Swap to the newly mounted image

This puts you back in the Finder in front of the newly mounted InstallESD.dmg, go back to Terminal and clone the BaseSystem.dmg to the remote USB drive

This will change ‘BootDisk‘ to ‘OS X Base System

Remove the existing Packages alias link from the newly restored image

Usb

Copy the full OSX Mavericks Packages over to the new image….takes a while

Create A Bootable Usb On 10.7.5 For Mavericks

And there it is! – to eject the new bootable USB OSX Mavericks 10.9 disk ‘cd’ to home and eject

Now you can boot up from your newly bootable disk and either Install OSX10.9 on another device or use the Terminal/Disk Utility or Firmware Password Utilities on another device.